Nissan's AI Camera System Tracks Worker Movements at Mississippi Plant

Nissan has installed AI-powered cameras at its Canton, Mississippi factory that monitor how assembly workers move, flagging body positions that could lead to injury. The system recognizes joints and angles, spotting issues like excessive bending or holding awkward postures for too long. It also compares each worker's movements against Nissan's preferred method, called the "golden cycle," which covers component order, task timing, and motion.

When the AI detects a potential problem, managers can coach employees on safer techniques, reassign them, or adjust the workstation itself. Nissan manufacturing executive Victor Taylor said the goal is not job elimination but improving training and reducing injuries. Process engineer Chi Amaechi noted the system was initially explored for efficiency, with ergonomic benefits discovered later.

Nissan reports the technology has contributed to roughly $34 million in health-related savings at Canton, which now focuses on trucks and electrified SUVs. The system is especially valuable as experienced workers retire, since their knowledge is hard to replace. Canton remains the only plant using the AI, with plans to expand to Smyrna, Tennessee, and possibly powertrain operations.

Source: Carscoops